For all those who are concerned about the quality and cost of mass-produced parts for automobiles, robots, precision equipment, etc.
From cutting and sintering
To cold forging
Proposal for conversion of production method
Forging by other companies
High precision and difficult shape
Realization of parts
By Forging
Gears and Splines
Highly efficient production
High technology among cold forging and cold heading companies
Arai Parts' processing technologies are introduced here.
All of the above are for projects that were rejected by other companies or by existing suppliers.
These are the technological capabilities we have accumulated through solving difficult problems.
Analysis by Deform 3D and die design and fabrication capabilities
Cold forging of special and irregular shapes
We use 9-stage and 8-stage parts formers, which are rare in Japan, to achieve complex shapes only by cold forging.
Promises the highest quality with an automated system for defect recognition and good/failure determination that makes full use of camera and image processing technology.
Thin-walled shapes, such as those made by a press, can be realized with a header, and projection shapes can also be formed.
After forming with a former, complex shapes are realized by rolling and cutting. Our expertise lies in our ability to produce high-precision gears and gear shapes without grinding.
Succeeded in forging products that were conventionally sintered. The point is that the outer diameter is a gear shape while the inner diameter is a square hole shape, which is highly challenging and requires know-how in the mold and forming process.
In addition to the generally difficult square shape and narrow hole penetration, the brim trimming is also formed in the parts former. Secondary processing is reduced to the utmost limit.
Please feel free to consult with us about your issues and problems, such as "We can't lower the cost any further," "It is too technically difficult to produce the product," or "We want to solve the quality problems that other companies are currently facing.
We conduct hearings and meetings by phone, e-mail, remote conference system, etc., and make proposals to customers based on Aliparts' past achievements and mold design technology.
We will submit a quotation and specification drawings based on your proposal.
Based on the specification drawings, we start designing and manufacturing dies in house. We can also process prototypes in the presence of the customer.
If the prototype results are favorable, we will move on to mass production settlement. The average time to start up trial production is 3 months, but we can accommodate your needs upon consultation. Please feel free to contact us.
Cold Forging/VA/VE CenterTo contact the Cold Forging/VA/VE Center,
Please contact us by Tel or by filling out the inquiry form.
If yo uare in a hurry, please give us a call.
